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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Damage Mechanisms and Corrosion Assessment | 22% | - Corrosion under insulation (CUI) and environmental degradation - Cracking mechanisms (environmental, fatigue, creep) - Damage assessment and prioritization - High-temperature damage and material degradation - Internal, external, and localized corrosion |
| Topic 2: Fitness-for-Service, RBI, and Pressure Testing | 12% | - Hydrostatic, pneumatic, and leak testing rules - Acceptance criteria and post-test evaluation - API 579/ASME FFS-1 screening and assessment - Risk-based inspection (RBI) principles and application |
| Topic 3: Inspection Scope, Planning, and Data Evaluation | 28% | - Remaining life and corrosion rate calculations - TML/CML selection and measurement planning - Inspection interval determination and extension rules - Code scope, jurisdiction, and regulatory requirements - Inspection methods and technique selection - Records review and baseline data collection |
| Topic 4: Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Pressure relieving devices and overpressure protection - Documentation and post-work verification - Repair vs alteration definitions and procedures - Authorization and responsibility for work - Rerating, reclassification, and nameplate updates |
| Topic 5: Design, Materials, and Fabrication Rules | 22% | - Flanges, bolting, gaskets, and special components - Positive material identification (PMI) and traceability - ASME Section VIII, V, IX application - Material selection, properties, and toughness requirements - MAWP, thickness, and joint efficiency calculations - Welding, qualification, and PWHT requirements |
API Pressure Vessel Inspector Sample Questions:
1. Explain how API-510 assists in determining the repair or replacement decisions for damaged pressure vessels.
2. What is the recommended shell temperature, per API 510 during a hydrostatic test of a vessel,
1"thick?
A) 30 ° F above testing liquids temperature
B) 65 ° F above ambient
C) 30 ° F above ambient
D) 10 ° F above MDMT
3. Discuss how API-510 standards can be effectively communicated and implemented across an organization with multiple international locations.
4. Discuss the importance and methodology of maintaining the traceability of all pressure equipment as per API-510.
5. After a vessel has been placed in service, what Code is used to evaluate?
A) API 572
B) ASME Section V
C) ASME Section VIII
D) API 510
Solutions:
| Question # 1 Answer: Only visible for members | Question # 2 Answer: D | Question # 3 Answer: Only visible for members | Question # 4 Answer: Only visible for members | Question # 5 Answer: D |
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