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AIChE CCPSC Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Emergency Planning and Response | 5-10% | - Safety Instrumented Systems (SIS) - Inherently Safer Design Principles - Containment and Mitigation Barriers - Emergency Response Planning |
| Topic 2: Regulatory Compliance and Auditing | 5-10% | - OSHA PSM Requirements - International Process Safety Standards - Compliance Verification Methods - Process Safety Auditing Techniques - EPA RMP Regulations |
| Topic 3: Risk Assessment and Analysis | 20-25% | - Hazard Identification (HAZID) - Hazard and Operability Analysis (HAZOP) - Quantitative Risk Assessment (QRA) - Layer of Protection Analysis (LOPA) - Bow-Tie Analysis - Event Tree Analysis (ETA) - Fault Tree Analysis (FTA) |
| Topic 4: Operating Procedures and Practices | 10-15% | - Permit-to-Work Systems - Safe Work Practices - Operations Training and Competency - Standard Operating Procedures (SOPs) - Startup and Shutdown Procedures |
| Topic 5: Process Safety Management Systems | 15-20% | - Policy and Strategic Planning - Management Leadership and Commitment - Elements of PSM Systems - Continuous Improvement Frameworks |
| Topic 6: Management of Change (MOC) | 8-12% | - MOC Process Requirements - Technical Review and Risk Assessment - Personnel and Organizational Changes - Temporary vs. Permanent Changes |
| Topic 7: Process Safety Engineering Fundamentals | 15-20% | - Fire and Explosion Dynamics - Toxicology and Exposure Assessment - Chemical Process Safety Fundamentals - Thermodynamics and Reaction Hazards - Equipment Design and Integrity |
| Topic 8: Incident Investigation and Learning | 10-15% | - Lessons Learned and Knowledge Management - Root Cause Analysis Methods - Incident Classification and Severity - Investigation Report Development - Trending and Performance Metrics |
AIChE CCPS Process Safety Professional Certification Sample Questions:
Question 1
What are some outputs of a Management of Change review? (Select all that apply)
A. Revision to related training
B. Updates to process safety information
C. Appropriate revisions or updates to procedures
D. Authorized change request
Question 2
Contractors were installing a heating coil in a small tank. When the job was nearly complete, the workers went on break, but one of them stayed behind and entered the tank alone. It is believed that while doing so, he inadvertently bumped open the nitrogen supply line lever-operated valve. He was later found dead inside the tank. Based only on the information provided in this brief description, which of the RBPS (Risk Based Process Safety) elements most directly apply to this event? (Select all that apply)
A. Measurement and Metrics
B. Management Review and Continuous Improvement
C. Emergency Management
D. Safe Work Practices
E. Auditing
F. Contractor Management
Question 3
A combined pressure/vacuum inerting procedure is being used to reduce oxygen in a vessel prior to introducing a flammable gas. Which of the following statements is correct?
A. The same amount of inert is required using either approach.
B. Less inert is used if the vacuum is applied first.
C. Less inert is used if the pressure is applied first.
Question 4
Which is the main objective for investigating process safety incidents?
A. Reduce the number of incidents and improve plant performance
B. Improve the Control of Work system
C. Optimize inspection and maintenance
D. Determine root causes and avoid recurrence
Question 5
A Management of Change system should address all types of changes to the process that can be reasonably foreseen.
A. True
B. False
Solutions:
| Question 1 Answer: A,B,C,D | Question 2 Answer: D,F | Question 3 Answer: B | Question 4 Answer: D | Question 5 Answer: A |
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